Showing posts with label Shipbreaking at Gadani. Show all posts
Showing posts with label Shipbreaking at Gadani. Show all posts

20 October 2012

3 labourers die in accident at Gadani shipbreaking yard


At least 3 labourers were killed when heavy iron rubble fell on them from a ship’s deck in the Gadani shipbreaking yard, world’s third largest shipbreaking yard located at Balochistan coast.

Sources said that the incident occurred when heavy iron rubble fell on the labourers — busy in their work the breaking yard about 50 kilometres northwest of Karachi — killing three of them on the spot and injuring several others. “The labourers were immediately shifted to Karachi,” they added.

Fires and accidents are common in the yard where workers extract metals, steel pipes and valves, electricity cables, machinery from creaky ships.

Source: The News Tribe.By Asad Farooq. 19 October 2012
http://www.thenewstribe.com/2012/10/19/3-labourers-die-in-accident-at-gadani-ship-breaking-yard/#.UIG5hW9tg5s

Karachi: Three labourers die at Gadani shipbreaking yard

KARACHI - Three labourers were killed while working in the Gadani shipbreaking yard on the Balochistan coast.

Gadani shipbreaking yard is one of the world’s largest shipbreaking operations where shipbreaking has been taking place since before Pakistan’s independence.

Thousands of local labourers work in unsafe conditions, often for a pittance.

Sources said that several labourers were working in the shipbreaking yard, about 50 kilometres northwest of Karachi, when heavy iron rubble from a ship’s deck fell on them, killing three of them on the spot and injuring several others.

The labourers were immediately shifted to Karachi, sources said.

With annual capacity of breaking over a hundred ships of all sizes, the yard is located on a 10 km stretch of beach at Gadani, 50 kilometres from Karachi city.

Thousands of Karachiites visit the Gadani beach for its majestic beauty.

Fires and accidents are common in the shipbreaking yard where workers extract metals, steel pipes and valves, electricity cables, machinery and wood from derelict ships.

Source: Pakistan Today. 19 October 2012
http://www.pakistantoday.com.pk/2012/10/19/news/national/karachi-three-labourers-die-at-gadani-shipbreaking-yard/

22 July 2012

Gadani: Shipbreaker’s paradise and a worker’s worst nightmare

GADDANI:  It is hard to believe Gul Rehman who says he has been working at the Gadani ship-breaking yard since Zulfikar Ali Bhutto’s reign in the 70s. Not because one may doubt his 39 year work experience, but because of the smile he continues to display despite the backbreaking work the 55-year old emigrant from Peshawar has to do.

Even more surprising is the fact that Rehman’s 20-year old son Habib joined him in his line of work. “I wanted him to study and be a big man, but he just wouldn’t listen,” says Rehman.

“I find studying harder than this work,” retorts Habib from behind his father’s back. He already has six years of experience as a welder under his belt.

It is also difficult to believe young men like Farhad, whose green eyes shine out from behind layers of grime, when they say they hail from Khyber-Pakhtunkhwa. Normally, men from the northern provinces are known for fair skin and coloured hair. But here, in this coastal graveyard for ships, their faces are tarred with oil and grime from vessels that arrive here to be dismembered.

Even the chests of these labourers are burnt red by the heat of the gas-cutter’s flame used to break the vessels apart. Their hands are swollen, and many have tiny metal fragments firmly embedded in their skin.

In these conditions, an estimated 10,000 labourers work at one of the largest ship-breaking yards in the world located at Gadani, which ranks third only after Bangladesh and India.

About 70% of these workers: which include the helpers, welders, crane operators, cleaners and the ‘jamadars’ (vernacular for a labourer in charge): hail from Khyber-Pakhtunkhwa. The rest come from the Seraiki belt in Punjab and Balochistan. A small number of Bengalis also earn their keep here.

From the yard to the factories

The ship-breaking yard at Gadani began operations in 1973 and is divided into 127 large plots owned by 40 business concerns. Ship-breakers buy old vessels from international markets and dismantle them for steel, which is sold to local factories throughout the country.

Since July last year, more than 105 ships totalling 1,304,500 tons in weight have arrived at the yard to be dismantled.

According to Pakistan Ship-Breakers Association Chairman Deewan Rizwan, ship-breaking is a multibillion rupee industry that directly or indirectly employs hundreds of thousands of people. “This year, the industry paid Rs4 billion in sales taxes alone,” he claims.

Toughest job

Talayman, a steel cutter who hails from Swat, describes his work in the following way: “It takes a decade to build a large vessel, while it takes us just three months to cut it apart. You can imagine the kind of hard work we have to do.”

It is arguably one of the toughest jobs in the country. Labourers tear down 40,000 ton ships piece by piece without safety equipment such as helmets, gloves, belts or fire-resisting clothing.

They work in an environment where electricity, clean drinking water, and basic human necessities such as washrooms are unavailable.

After a rough day, the workforce returns to small huts that serve as their quarters. Many can’t afford shelter and sleep under the open sky.

Over the last 10 months, at least 10 labourers have died. More than 20 have suffered serious injuries over the same period.

Shipbreakers Democratic Workers Union President Bashir Ahmed says some of these accidents happened when a staircase in a vessel collapsed. Some died when they slipped off a high-rise deck. There have been quite a few cases when noxious gases trapped in the ship took the lives of labourers.

Union workers such as Bashir have been working with workers to increase awareness of their rights. They apply pressure on ship owners to provide better wages and working conditions. Currently, they are asking owners to give food to workers, instead of forcing the latter to buy it from their meagre salaries.

However, Shipbreakers Association’s Deewan says that the industry pays billions of rupees in taxes to the government and the Balochistan Development Authority, whose job it is to provide better infrastructure and facilities in the area. “We do what we can to help our workers. But we all suffer when there is no electricity or water,” he says.

Long way from home

Most daily wage workers do not visit their families for months. Their leisure time is spent on drugs, such as hashish, or listening to music on someone’s mobile phone.

Youngster Farhad says he wishes to go back soon to meet his beloved. He is disgusted with the conditions he lives in and fears that she might run away when she meets him.

Sabir Hussain, 60, who hails from Gujrat, hasn’t been home for eight years. When asked whether he has children he says: “I didn’t marry because of poverty.”

He has saved up around Rs400,000 for himself, which he says he will use when he grows ‘old’ and has no work.

When asked if he isn’t already too old to work at a place like Gadani, he just smiles and carries on with his work.

Source: The Express Tribune. By Salman Siddiqui. 2 July 2012
http://tribune.com.pk/story/402040/gadani-ship-breakers-paradise-and-a-workers-worst-nightmare/

Gadani’s shipbreakers decry ban on their convention

The shipbreaking workers of Gadani are peeved over the district administration’s decision to stop them from staging their convention, and at the same time, allowing an ethnic organisation to hold a Jirga in Hub town.

The Ship Breaking Mazdoor Union (SBMU), which is affiliated with the National Trade Union Federation (NTUF), had announced that it was holding the first-ever convention of shipbreaking workers on Sunday in Gadani and informed the relevant district authorities about it through a written application.

According to Bashir Mahmoodani, the SBMU president, the campaign for the convention was in full swing and thousands of posters were put up and pamphlets distributed at the 72 ship-breaking yards spread over the 12km long coast.

He claimed that the ship owners, especially the chairman of their association, aided by powerful contractors, hatched a conspiracy to sabotage the workers’ event.

Mahmoodani said the ship owners and contractors handed over funds to a “paper organisation” in Hub to organise an ethnic-based Jirga on the same day on which the convention was being held in a bid to divide ship-breaking workers on an ethnic and regional basis.

However, he added, after failing to divide the workers on ethnic lines, the ship owners and contractors bribed the district administration and also used their influence in Islamabad and Quetta to have the convention banned.

Nasir Mansoor, the NTUF deputy general secretary, told The News that the Gadani SHO had been harassing union leaders on the behest of the ship owners and contractors.

“The district administration’s double standards can be gauged from the fact that it has allowed an ethnic organisation to hold its Jirga in the very sensitive town of Hub, but didn’t let the workers hold their event.” He added that people were being forced to attend the Jirga.

Mansoor said the district administration had also allowed a religious organisation to stage a public gathering in Hub.

He said the union had received information that the ship owners and contractors were planning to instigate ethnic riots at the Gadani Ship Breaking Yard by attacking the participants of the convention and then pinning the blame on the union leaders.

“They want to ban the union by using these tactics.”

He said to avoid any untoward incident, the SBMU and NTUF had decided in a meeting to postpone the convention.

“There are around 15,000 workers affiliated with the ship-breaking industry in Gadani and their representatives have been demanding basic labourers’ rights for them. The workers have been kept deprived of these rights since the establishment of the Gadani Ship Breaking Yard in 1968.”

Mansoor added that the SBMU and the NTUF have decided to challenge the decision to ban their convention in the Balochistan High Court.

Source: shipbreaking platform. by Qadeer Tanoli. 2 July 2012
http://www.shipbreakingplatform.org/the-news-gadanis-ship-breakers-decry-ban-on-their-convention/

18 March 2012

Fatal accidents on the rise at Gadani shipbreaking yard

The absence of adequate safety measures at the Gadani Shipbreaking Yard has resulted in five deaths and 13 injuries since January 1, 2012. These accidents are primarily because the workers are not being provided with medical facilities or safety gear such as helmets and boots which could possibly prevent such accidents.
The Gadani Shipbreaking Yard is currently experiencing high levels of activity, with scores of ships being dismantled at the yard every day. However, because of the lack of medical facilities and safety equipment, there have been numerous cases of deaths and injuries.
On March 9, a labourer named Muhammad Akmal, 42, who used to work as a foreman for dismantling ship cabins, died due to a leakage of toxic gas. He was attempting to open one of the ship’s cylinders when he was poisoned by the toxic gas.
On March 8, Khalil Ahmad, a 35-year-old scrap salesman, died when he was struck by the arm of a heavy lifting machine.
Furthermore, on March 14 two brothers, who were passing through the yard, were also hit by a heavy lifting machine. The elder brother, Muhammad Ali, aged 24, was killed on the spot. The younger brother, Gulzar, suffered serious injuries and had to be shifted to Karachi for treatment.
According to the labourer’s representatives, the driver of the heavy machine lifter has limited vision when moving on roads due because of the size of the forklift. The representatives explained that a second person is needed to assist the driver when he is moving the machine.
Another case that place on January 27, involved a labourer, Nasir Baloch, who was working at plot No 125. Baloch received serious head injuries when he was hit by a falling steel plate. He was shifted to a private hospital in Karachi for treatment; however, he breathed his last on February 2.
On February 11 another worker, Muhammad Ismail, while attempting to open the cover of an oil tank, fell down stairs due a leak of toxic gas. Another worker, Kamran, lost conscious because of a gas leak. Fortunately, he wasn’t poisoned by the gas and regained consciousness shortly after.
On March 13 eight workers received serious injuries at Plot No 99 because of another untoward accident. The workers, who were identified as Saif-ul-Islam, Abdul Rahman, Abdul Wahid Baloch, Shabi, Faisal, Akram, Mazar Baloch and Lal Bukhsh, were working on the deck of a ship, when a cylinder filled with carbon dioxide gas exploded. The men received serious injuries from the blast’s shrapnel.
Finally, Muhammad Khan, a labourer who was working at Plot No 54, suffered head-injuries on March 15th when a string ladder that he using broke. Khan received serious head-injuries because of the fall.
The President of the Ship Breaking Democratic Workers Union, Bashir Mehmoodani, informed The News that such incidents were a routine, and that the authorities didn’t seem at all interested in taking these serious matters into consideration.
He said that even though there was a government hospital at Gaddani, it did not have the equipment to treat the workers, and did not have even a single bed.
He said that though the ship breaking yard spans over 13 square kilometers, it only had a single ambulance, which had been donated by the Government of Balochistan. He said there are 130 plots at the yard, and that ideally, each and every plot should have at least one ambulance, so that in the case of an accident the worker could be shifted to a hospital immediately.
He said ships from 5,000 tons to 50,000 tons are dismantled at the yard and that the Balochistan Development Authority (BDA) charged Rs20 per ton as tax from the ship owners. He said the BDA collects around Rs5 million from dismantling of a single ship that weighs 10,000 tons, and thus makes several millions of rupees every year. However, Mehmoodani said that the authorities, regardless of these high profit margins, were doing nothing to take the welfare of the workers into account.
The Gadani Shipbreaking Yard is located around 40km away from Karachi and just 20km away from Hub Chowki. Mehmoodani said that his union had been demanding safety gear and other social security benefits for the workers, but that nothing had been done as yet in this regard.
He said that the workers had, in February 2009, gone on strike in protest of the safety conditions. The strike was called off once their employers had been give assurances that their demands would be fulfilled. Mehmoodani claimed, however, that the only change made by the owners was a 40 % increase in the worker’s daily wages, and that there had been no changes in the safety regulations or equipment.
Source: The News. Qadeer Tanoli. 18 March 2012

06 December 2011

Torture camp conditions in Pakistan shipbreaking industry :

As many as 15,000 ship breaking workers have been employed on mere verbal orders on very low wages.

According to the National Trade Unions Federation (NTUF), Pakistan, these workers appointed for the purpose of shipbreaking at Gadani were never allowed any health facility, social security, and other due benefits due to one reason or another. A labour leader and Deputy General Secretary National Trade Union Federation, Nasir Mansoor, said that the shipbreaking industry was set up in 1967 at 127 plots where some 140 ships were broken every year.

He alleged that the Gadani Ship Breaking Yard had become an iron death trap for workers, but no one was there to fight for the fundamental right to life and other legal rights.

Nasir highlighted that the shipbreaking industry was one of the most hazardous industries in respect of workers’ safety at the workplace. Due to the high level of consciousness of the trade union movement, the industry has been moving from one region to another where workers’ rights were not being protected in accordance with labour laws. Besides, no environmental laws were also being followed in treating shipbreaking workers.

Pakistan is one of those countries on the world map where local and international laws and the ILO conventions are simply ignored and shipbreaking is the worst case as compared to other sectors all over Pakistan, Mansoor said.

In more than 72 working shipbreaking yards, nearly 43 ships have been dismantled at the moment at Gadani, spread over 12 kilometres along the Arabian Sea, 45 kilometres west of Karachi. Approximately 8,000 workers have been engaged in different trades of the dismantling processes. At peak time, the strength of workers is as high as 15,000.

Twenty-five workers have died and many others severely injured over the last ten months, Mansoor says. A majority of these frightening accidents went unnoticed due to the alleged collaborations among the police, the administration, contractors and the ship owners.

He alleged that at times even religious rituals for the dead workers were not allowed to be performed.

The bodies were straight away removed from the scene, packed in coffins and shifted to the workers’ ancestral towns, majority of whom hailed from northern and central parts of the country.

Mansoor disclosed that on November 15 a worker slipped from the crane working on the edge and fell about 100 metres from the top of the ship. The accident was not reported and no first information report was lodged.

The sole representative on the workers the union was put under ban 2 years ago and this was why no one was representing the poor shipbreaking workers, Mansoor concluded.

Source: The News. 5 December 2011. By Zaib Azkaar Hussain

01 November 2011

Shipbreaking with out safety measures at Gadani is health hazardous and spoiling the environment:


NTUF Statement on shipbreaking situation

Shipbreaking with out safety measures at Gadani is health hazardous and spoiling the environment.

Nasir Mansoor,Deputy General Secretary of National Trade Union Federation (NTUF) and Bashir Ahmed Mehmoodani, President Ship Breaking Democratic Workers Union, Gadani have drew the attention of governmental environmental agency and other concern departments towards the deteriorating and alarming environmental situation which plying havocs with the lives of thousands of workers at Gadani Shipbreaking yards.

The ships and oil tankers which were anchored by the owners at Gadani beach for dismantling never heed to the demands of workers representatives to observe the safety measure for the protection of workers and environment and ecology of the area. The anti environment activities have been going on with out any consideration which become harm full for the health of workers and also for the population lives near by.

The trade union leaders stated that recently an "Oil Tanker" named "WENJIANG" has been dismantling at yard number 54 owned by M/S Seth A. Gafoor. The oil tanker is leaked and oil is spreading on the beach and nearly one kilometer of the radius has been covered with the dirty oil.

More than 500 workers are working on breaking the ship (oil tanker) and they all complained of severe skin allergies and acute respiratory problem due to widespread oil smell in the environ.

Nasir Mansoor and Bashir Mehmoodani demanded observance of international environmental protection standards and workers safety measures in shipbreaking sector in Gadani. They also demanded to stop the dismantling the oil tanker "Wenjiang" which emitted the hazardous oil in the sea water and to held inquiry on the issue in detail.

Source: 25 October 2011

29 October 2011

Shipbreaking spoiling environment in Gadani:

Shipbreaking with out safety measures at Gadani is hazardous to health and spoiling environment

Nasir Mansoor,Deputy General Secretary of National Trade Union Federation (NTUF) and Bashir Ahmed Mehmoodani, President of Ship Breaking Democratic Workers Union, Gadani have drew the attention of governmental environmental agency and other concern departments towards the deteriorating and alarming environmental situation which plying havocs with the lives of thousands of workers at Gadani Shipbreaking yards.

The ships and oil tankers which were anchored by the owners at Gadani beach for dismantling never heed to the demands of workers representatives to observe the safety measure for the protection of workers and environment and ecology of the area. The anti environment activities have been going on with out any consideration which become harm full for the health of workers and also for the population lives near by.

The trade union leaders stated that recently an "Oil Tanker" named "WENJIANG" has been dismantling at yard number 54 owned by M/S Seth A. Gafoor. The oil tanker is leaked and oil is spreading on the beach and nearly one kilometer of the radius has been covered with the dirty oil.

More than 500 workers are working on breaking the ship (oil tanker) and they all complained of severe skin allergies and acute respiratory problem due to widespread oil smell in the environment.

Nasir Mansoor and Bashir Mehmoodani demanded observance of international environmental protection standards and workers safety measures in shipbreaking sector in Gadani. They also demanded to stop the dismantling the oil tanker "Wenjiang" which emitted the hazardous oil in the sea water and to held inquiry on the issue in detail.

Nasir Mansoor
03003587211; www.ntufpak.org

Source: IMO Watch. 26 October 2011
http://imowatch.blogspot.com/2011/10/ship-breaking-spoiling-environment-in.html

24 October 2011

Shipbreaking at Gadani, Pakistan:

A hulking oil tanker stands with its bow removed on Gadani beach
This particular ship had 54,000 tons of steel. A ship this big takes around 4 - 5 months to be completely broken down
Pakistan’s Gadani shipbreaking yard is one of the world’s largest shipbreaking operations. The yard is located on a 10 km stretch of beach at Gadani, about 50 kilometres northwest of Karachi. Shipbreaking in some shape or form has been taking place on Gadani beach since before Pakistan’s independence.

A ship of this size costs around 250 crore rupees, ($30 million). Usually to acquire such a big ship, a bank or even a number of banks have to be involved in the transaction. The bank pledges to the seller by giving a bank guarantee; the buyer at Gadani then repays the seller and the bank by selling the harvested steel over the time period.
Shipbreaking is a complicated process. At Gadani, the ship is dragged in from its anchorage in the sea by tug boats. It is then hauled onto the beach by very powerful wenches and cranes. Then all the removable cargo from the ship is removed after which the ship is cut with special cutting tools that use liquid oxygen. The ship must be cut in such a way that it stays balanced and upright on the shore.
Gadani currently has an annual capacity of breaking over a hundred ships of all sizes, including supertankers and large cargo-ships.

At Gadani shipbreaking yards, the amount of labour force employed depends on the size of the vessel. Around 200 men were working on this particular ship. They use gas cutters, various kinds of cranes and wenches, fork lifts, high powered motors, trucks and other tools and support machinery
Apart from any cargo that is on the vessel, other items that are removed include the ships navigation machinery and equipment, high performance computers, electric cables, motors, compressors, storage tanks, communication equipment, generators, tools and machines, safety clothing and equipment, fire fighting and controlling material, big ropes and hauling machinery, plastic drums, plastic pipes and numerous other things.
During the 1970’s and 80’s shipbreaking peaked as an industry here in Pakistan, and Gadani was for a time, the largest breaking yard in the world.
A pair of thick protective gloves lies on the sand covered in grease. In this particular ship 11 000 tons of grease were also present in the cargo
Today in Pakistan, shipbreaking provides a sizeable amount of the steel that is required for various development and industries. The steel is stripped from ships systematically after they arrive on shore, and then it is sent off to be further processed.

A continuous casting furnace is fueled by a worker in a billet making factory. The factory uses scrap metal and turns them into billets. The furnace needs to be heated to 1700 C in order to melt the steel
Dawn.com took a short tour of these yards and the steel-related factories that surround them. We were guided and informed about the various activities by a local industry insider, Usman Iqbal, who manages the activities of a rolling mill near Gadani. – Photos by Nadir Siddiqui/Dawn.com and Fehd Siddique

The workers also add other elements to the steel to give it different properties. Here they are adding manganese to increase the magnesium content of the billets produced
The molten steel being poured into moulds where it will be cooled into billet form.
A small sample of steel from each batch in the furnace is analysed by a mass spectrometer (not pictured) in the factory’s lab. Spectrometer detects the chemical content of the mixture in the steel. If any required element is not in its correct proportion, it is added to the molten mixture inside the furnace (as seen with magnesium in the earlier photo).
Molten steel being poured into the mould. This is where the cooling process starts.
Billets are classified as semi-finished products. They are further processed via rolling and drawing. Final products include reinforcement bars (deformed bars or “sirya”), wire rod, angles, girders and shafts.
A worker watches from one of the control rooms at a rolling mill. At the moment reinforcement bars or “sirya” are being manufactured from the billets that were made in billet factories. The billets are heated to 900 C to make them red hot so they can be moulded into reinforcement bars.
The process of making billets involves a complex mechanical, electrical, pneumatic and electronic system which is integrated to produce reinforcement bars efficiently. Here water is being used to cool the finished product.
Source: The Dawn. 22 October 2011